Multi Drive Synchronize System

The multi drive synchronize system is a user specific tailor made system consisting of the following zones:

Unwinder

The tension is controlled by a load cell feed back, and actuators could be powder brake, pneumatic brake, D.C. or A.C. motor depending upon the client’s requirement. The controller ensures that the tension is maintained throughout the roll.

Infeed

The web tension entering the Infeed nip and in the span between the first printing station nip is maintained constant. This zone is synchronized with the main drive and maintains tension with load cell feedback positioned between the first printing station and Infeed nip.

Main Drive

All the printing stations are powered by a single motor A.C. or D.C. through a line shift. The speed could be set by means of push buttons and is also displayed in digital readouts. The controller ensures that the set speed is maintained throughout the printing process.

Outfeed

The web tension in section between the last printing station and the outfeed nip is maintained constant. This zone is synchronized by the main drive and has load cell feedback positioned between the last printing nip and the Outfeed nip to maintain the tension constant. The actuator could be A.C. or D.C. motor.

Rewinder

In this zone the tension is controlled by tension feedback and the actuator could be an A.C. motor, D.C. motor, A.C. torque motor or Powder clutch, depending on the application and the client’s requirement. The controller ensures that the set tension is maintained through the built up of the roll.

Layout of Rotogravure Printing Machine
  1. Unwinder
  2. Edge guiding system
  3. Unwind dancer roller
  4. Load cell for unwinder
  5. In-feed nip
  6. In-feed load cell
  7. Web inspection system
  8. Load cell for out feed
  9. Out-feed nip
  10. Load cell for rewinder
  11. Rewinder Dancer Roller
  12. Rewinder
Features
  1. High accuracy
  2. Consistent performance
  3. Less maintenance
  4. High reliability and stability
  5. Constant tension in all the speed range
  6. Cost effective
  7. Easy to operate
  8. Suitable for high-speed application
  9. Suitable for machine of all materials such as paper, foil, poly etc.
  10. Automatic tension control
Applications
  1. Rotogravure Printing Machine
  2. Plastic Extruder Machine
  3. Slitting Machine
  4. Lamination Machine
  5. Flexo Printing Machine
  6. Converting Machine
  7. Foil Processing Machine